============================================================================== K E N W O O D >>> A M A T E U R R A D I O S E R V I C E B U L L E T I N <<< ============================================================================== Kenwood Service Centers Kenwood Service Corporation Kenwood Service Center, East 2201 East Dominguez Street 829 Lynnhaven Parkway, Suite 130 Long Beach, California 90801 Virginia Beach, Virginia 23452 Telephone 1-310-639-5300 Telephone 1-804-340-1702 ============================================================================== BULLETIN # 28 MODEL: DG-5 SUBJECT: REPAIR OF UNIT 1. Symptoms: Two dots on LED display Check: Het input and VFO input connections (Dirty, intermittent, missing.) 2. Display reading wrong frequency Check: If display frequency is reading off by 2 MHz and last four digits on display reading (894.9) check carrier input wire (Dirty, missing, intermittent.) 3. No display or dim display Check: 5v reg (IC power) not working or plated thru holes not plated thru. Above are common mechanical failures that occur with DG-5. We suggest the following troubleshooting procedure: Check: A. Power all power supply levels. B. Reference oscillator Q21 and divider chain IC5-11 (RF, waveforms, DC.) C. Carrier, VFO and HET, also counter (When applicable) for RF, Waveforms and DC levels; see service manual for proper levels. Note: Operation of the circuits are essential before proceeding. It's been Kenwoods experience that when problems do occur with the DG-5 that approximately 90% of the problems will be caused by insufficient solder connections and not the actual components themselves. Note: We suggest the following procedure if buffers, mixers and oscillators are working properly: See service manual for proper levels. Check: A. All sloder connections (loose or cold.) B. Solder all plated thru holes: 32 guage wire inserted in plated thru holes takes approximately 30 minutes to do and is very, very, effective. Service Suggestion: A heat gun and freeze spray often are very effective in locating cold or not-plated thru holes. A. Heat board with heat gun (expands board). This often caused dormant or loose connection to appear.